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Onsite Workshop-Introduction To Lean

Lean Manufacturing Introduction

Workshop & Simulation Game

This workshop and simulation game is an ideal introduction to Lean Manufacturing. In it, participants operate a simulated factory and then redesign it with newly learned Lean Manufacturing principles. The participants then operate their new factory to measure, see and experience the results. 

The seminar explains basic principles, elements, techniques and how they interact. It provides the emotional and intellectual framework for understanding Lean. 

Program Summary

Format Onsite Workshop Who Should Attend?
Time 1-Day Industrial Engineers
Manufacturing Engrs
Facility Planners
Production Supvs
Cost $3400 (Includes Travel)
Participants 5-30
Next Step Call us at 816-931-1414

Participants Will Learn...

Program Outline

1. What Is Lean Manufacturing?

Lean As Manufacturing Strategy

A Lean Timeline

Added Value and Waste

2. Simulation: Sheet Metal Products, Inc. (Before)


Rules of The Game

Running The Simulation

What Happened?

3. The Core Disciplines of Lean Manufacturing

Cellular Manufacturing -- Rapid Setup

Pull & Synchronous Scheduling

Six Sigma --  Work Teams

4. Reengineering Sheet Metal Products

Designing The Workcells

Scheduling & Production Control

Material Handling

Changing The Culture

5. Simulation: Sheet Metal Products, Inc. (After)

Running The Simulation

What were the benefits?

6. Implementation

Lean Manufacturing Video

The Phases of Lean

Developing A Strategy

The Shear Department at SMP is overwhelmed and disorganized prior to the factory organization.

Discussing possibilities for redesigning the simulated factory.

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The Strategos Guide To Value Stream and Process Mapping goes  beyond symbols and arrows. In over 163 pages it tells the reader not only how to do it but what to do with it.

Strategos Guide to Value Stream & Process Mapping

Lean Briefing is only sent to those who subscribe or those who download from the Strategos website.

Books & Videos

Guide to Cycle Counting

Warehouse Planning Guide

Human Side of Lean Video

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PUB FEB 2016